Warehouse Floor Transformation – 750m² Epoxy Coating in Light Grey

October 20, 2025

A recently completed 750m² epoxy floor coating project has transformed a tired warehouse into a clean, bright, and durable workspace. At Industrial Safety Products Ltd, we specialise in industrial floor preparation and epoxy coatings designed for long-term performance in warehouses, factories and workshops in the North West and across the UK.

Project Overview

Our client required a hard-wearing, dust-free flooring system to replace a deteriorating concrete surface. The goal: to deliver a professional, easy-to-maintain epoxy floor capable of withstanding daily forklift and foot traffic while enhancing light reflection and safety.

Step-by-Step Process

1. Surface Preparation

Every successful epoxy floor begins with proper preparation.

We used vacuum-assisted diamond grinding to remove existing coatings, laitance, and contaminants. This process exposes fresh concrete, ensuring maximum adhesion for the epoxy system while keeping the workspace virtually dust-free.

2. Concrete Repairs

All construction joints and surface holes were carefully repaired and levelled. These repairs eliminate weak points and ensure a perfectly even substrate for the coating system.

3. Epoxy Primer

Next, a solvent-free epoxy primer was applied. This step seals the surface, prevents air entrapment, and forms a strong bond between the concrete and the final coating.

4. Two-Coat Epoxy Finish

To complete the system, we installed two coats of standard build, solvent-free epoxy coating in light grey (BS00A05). The result is a seamless, glossy surface that is chemical-resistant, easy to clean, and built for industrial use.

The Result

The before-and-after difference is striking. What was once a worn, uneven concrete floor is now a bright, reflective, and highly durable epoxy surface — improving both aesthetics and safety within the facility.

(View our project photos below to see the full transformation.)